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Folding Sheet Metal and Cutting Plate

 Counter Stats
opticians sydney
opticians sydney Counter

Here is a method of Making your own Pan Brake.  To Fold Aluminium and it could be used to fold light zinc anneal sheet metal as well.  1mm should be OK however 1.6 could be a little heavy.

Thanks to John H for the photo's. 

Jaws of the pan brake held together with sash clamps.
Lower Jaw is hinged to make the fold.
In John's words

"I would say the limit for a clean
90deg. fold is 1.2mm half hard aluminium. Annealing the alum sheet along the
intended fold line may well extend the folded thickness, but as I'm only
working with 1.2, I've not bothered to anneal. Essential the work be very
firmly held evenly along the entire length of the fold which might require
some holes drilled through the bench top (ouch!) for some finger clamps. I
managed to get away with one serious 50 x 50 RHS finger clamp to the centre
of the sheet and the one each adjustable G-clamp at each end holding down a
100 x 50 RHS bar. All a bit fiddley initially, but after one successful
fold, it is a piece of cake."

Job done well.