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Chassis Modification

When using the Pintara diff you need to modify the tunnel and the vertical RHS on the drivers side behind the seat.  The tail shaft is offset to the drivers side.  The photo's below are not of my chassis but you will get the idea of the required modifications.  Please remember I am referring to the Formula Motorsport Plans.

RHS tube tt/4 Right hand side needs to be moved 32mm to the right. 

 

 

RHS Tube TT8 stays where it should be.

Note not my chassis.  Thanks Justin for the photo's

This clearly shows the vertical tube D/2 is on an angle.  See the dimensions showing this angle.

Note not my chassis.

 

You can see this difference in the tunnel on this upside down shot of the chassis.

My chassis.

Diff into position and you can see how much extra room is now available on the right hand side of the diff.  I moved the entire bar over 25mm.

 

Warning Will Robinson

Don't to the entire bar.
I have had to cut these bars out and reposition them.  Or you just won't get a seat that fits.

Click on:
Thumbnail to enlarge.

 

Well I squeezed the supra g-box into the FMS frame today.

Here is a list of the modifications that was required to have a “nice” amount of space around the gear box, and some decisions I made when designing.  I will reference the FMS plans L7R Chassis Plans Bottom Frame Drw# A/1 in the passage and (Book reverence in brackets, see page 42 of the book) 

Situation
1 I didn’t wish to compromise the foot well space in the drivers side.
2 The Supra has a large bulge in the middle of the box.
3 The passenger side of the Box is wider than the drivers.
4 Normally only the driver will be in the car, or my wife, approx 40kg lighter than said driver.
5 I wanted to retain 25mm RHS for the triangulation of the tunnel.

Solution.
1 Both forward tunnel bars tt6 (ref. I and M in the book) required modification.
2 Drivers side tt6 (m),  The bar was redesigned.  First from a/3 (c) is travelled back parallel to the centre line of the chassis for 215mm.  Then angled to the original position at the intersection of a/1 (B2) and tt/8 (b).  Thus the space given for the drivers peddles is not reduced and a bulge is formed.
3 Passengers side tt6. Bar was moved 25 mm further into the passengers foot well at longitudinal bar a/3 (c).    So instead of the measurement being 127mm it is now 152mm.  tt6 (I) moves back at an angle of 86 deg for 215mm.  Then directly to the plan position, i.e. intersection a/1 (B2) and tt/8 (a).  Thus the tunnel has retained its original width where seat is tt8 (a & b).

This gives approx 20-25 mm clearance for the main box and 10 mm for the bits that stick out and may or may not foul the triangulation.

Yes this also means when the box is in position, it is actually 11.5 mm to the passengers side.  This will aid in balancing the car as I am a heavy bugger.  
J

My chassis

Here you can see the modification to the front and rear of the tunnel on MY chassis.

 
  For further chassis mods to allow the motor to fit click here.

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